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汽车配件工厂MES系统应用案例

2018.06.07

     很多汽车配件企业在国家大力支持和引导下,纷纷尝试引进制造执行系统( MES ),实现数字化工厂,以提高生产管理水平和质量管理水平,加快制造信息化建设步伐,并取得了良好的效果。下面东莞邦越就给您介绍汽车配件工厂MES系统的应用案例。
图一:生产现场

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MES系统方案描述:

北京体彩网      MESZHIZAOZHIXINGXITONGYIJICHUZIYUANSHUJUWEIYIJU,ZUNXUNSHENGCHANGUOCHENGGUANLIJIKONGZHIDESIXIANGHEYAOQIU,JIEHEQIYEXINXIHUAFAZHANGUIHUA,YIXIANJINDEXINXIJICHENGJIGUOCHENGJICHENGRUANJIANJISHUWEIZHICHENG,SHIXIANCHEJIANJIHUAGUANLI、ZUOYEDIAODUGUANLI、XIANCHANGZUOYEGUANLI、ZHIZAOZIYUANGUANLI、SHENGCHANZHUNBEIGUANLI、ZHILIANGZUOYEGUANLIDEYITIHUA,BINGTONGGUOSHENGCHANKANBANDUISHENGCHANXIANDEZONGHEYUNXINGQINGKUANGJINXINGZHANSHI。

      MES统一功能框架,将MES划分为以下部分:生产任务管理,车间计划管理、高级计划排程,生产准备管理、现场执行管理、设备运行管理、质量作业管理、车间看板管理、人员工时管理、物料库存管理、和生产监控管理管理。
图二:MES解决方案

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MES系统建设目标:

      MES系统的建设,促进完成快速生产准备、生产计划调度管理、设备管理,供各部门进行使用。进行流程优化,引进高级自动排产系统,丰富、优化决策支持系统的决策信息。逐步实现无纸化生产信息管理,取代大量而繁多、易错的人力劳动,生产过程可视化,质量管理全面化、设备及物料管理数字化。
具体目标如下:

1)  SHIXIANJICHUSHUJU、JIHUA、XIANCHANGXINXI、ZHILIANG、ZUOYE、WENDANGZILIAOZHENGHE、GUIFANHUA,DAZAOQIYEJIDESHUZIHUAGONGCHANG。

2)  XITONGANQUANXINGFUHEQIYEXINXIHUAANQUANXINGYAOQIU,BUTONGJIAOSERENYUANZHINENGJINXINGQUANXIANYUNXUFANWEINEIDECAOZUO。XITONGCAIYONGSANYUANGUANLI,JIANGQUANXIANFENPEIJIXITONGGUANLIYUAN、ANQUANGUANLIYUAN、SHENJIYUAN,"SANYUAN"XIANGHUDULI、XIANGHUZHIYUE,PEIHEZHIDUJIANSHE,KEYIYOUXIAODEJIAQIANGSHEMIXINXIXITONGBAOMIGUANLI,JIANSHAOXIEMIFENGXIAN。

3)  YOUHUAGEZHIZAOBUPAIGONGYIJIZUOYEGUANLI,CUJINKUAISUXIANGYING、HELILIYONGSHENGCHANZIYUAN。LIYONGTIAOMAJISHUSHIXIANWULIAO、ZAIZHIPIN、ZHILIANGJISHENGCHANGUOCHENGDEGENZONG。

北京体彩网4)  TONGGUOMESXITONG,GUANLIZHEKESHISHICHAXUNDANGQIANCHANPINZHONGLEI、SHULIANG,BIANYUJISHI、ZHUNQUEZHIDINGHEDIAOZHENGSHENGCHANJIHUA。SHIXIANGONGSIJIDEXIETONGZHIZAOPINGTAI,BAOKUOWULIAOZHUNBEI、CHENGXUZHUNBEI、JISHUZHUNBEI。

5)  SHIXIANZHILIANGXINXIHUAGUANLI,YOUHUAZHILIANGKONGZHI,SHENGCHENGZHILIANGBAOBIAO,KUAISUCHAXUNJILIANGXINXI、TONGJIZHILIANGXINXI。

6)  SHIXIANSHEBEIGUANLIBINGWANG,GUANLITAIZHANG、WEIHU/XIU、GAIZAO、BAOFEI、SHENGOU、BEIPIN、HAOCAIDENG。

7)  LIYONGDNCJISHU,SHIXIANSHENGCHANXIANZHIZAOXINXICAIJI。

北京体彩网8)  SHIXIANJIANBIAN、SHIYONGDEJUECEZHICHIXITONG,LIULANJIHUA、WULIAO、ZHILIANG、CHANNENGXINXI,TIGONGGEZHONGLEIXINGDETONGJIBAOBIAO,WEIQIYEGUANLIJISHENGCHANKONGZHITIGONGKEXUEJUECEYIJU。JIXIEXINGYEMESSHENGCHANZHIZAOJIEJUEFANGAN


图三:MES主要功能

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1、SHENGCHANJIHUAGUANLI:

JIESHOUERPXIADADECHEJIANDINGDAN,JIANGQIFENJIEWEIGONGXUZUOYEJIHUA,JIANGZUOYERENWUPAIGONGDAOXIANCHANG。ZHICHIDUIZUOYEJIHUAZIDONGANPAI,DUIBUNENGMANZUJIAOFUJIEDIANDEJIHUAANPAIZIDONGJINXINGYUJING。ZUIZHONGSHENGCHENGZHUANGPEIHUOSHENGCHANDEXIANGXIZHOU、RIDEGONGXUJIJIHUA。BINGZHICHIJIHUAYUANSHOUDONGZAIMESXITONGZHONGCHUANGJIANHEDIAOZHENGSHENGCHANJIHUA。SHIXIANYUPAICHANJIHUADEZHIDING、XIUGAIYUWEIHU。KEDUIZHENGSHIPAICHANZHONGGONGXURENWUSUOSHEJIDEJIAGONGSHEBEIJINXINGDIAOZHENG。KEDUIZHENGSHIPAICHANZHONGGONGXURENWUSUOSHEJIDEZHIDINGKAIGONGSHIJIANJINXINGDIAOZHENG。YUNXULINSHIGENGGAIGONGZUORILI,FANGBIANYANZHANGGONGZUOSHIJIANHUOYULIUCHANNENG。

2、SHENGCHANZHUNBEIGUANLI:

DUIGONGZHUANGGONGJU、SHEBEI、CHEJIANERJIKUCUNHEZAIZHIPINJINXINGGUANLI,ZHANGWOGELEIZHIZAOZIYUANDETAIZHANGHEKEYONGZHUANGTAI。CHEJIANERJIKUCUNGUANLIZHICHICHURUKUDENGXINXISHIYONGTIAOMAXITONG。ZHICHILINGZUJIANRUKU、LINGZUJIANCHUKU、BANCHENGPINRUKU、BANCHENGPINCHUKUDENGGONGNENG。

北京体彩网XITONGZIDONGJIANCHADANGQIANJIHUASHIFOUJUBEIKAIGONGTIAOJIAN:GONGJUGONGZHUANGDEDAOWEIQINGKUANG、WULIAODEDAOWEIQINGKUANG。RUOBUMANZUKAIGONGTIAOJIANSHI,XITONGZIDONGJIANGQUEJIANXINXIFANKUIJIZHIZAOZHUGUANBUMENBINGYOUZHIZAOZHUGUANBUMENZHUIZONGQUEJIANDEQITAOJINDU。

3、XIANCHANGZUOYEGUANLI:

GONGRENDUIYIPAIGONGDESHENGCHANJIHUAJINXINGXIANCHANGZUOYE。ZAIMEIGEGONGWEISHEZHIZHONGDUANJISUANJI,JIESHOUSHENGCHANRENWUSUODUIYINGDEGONGZUOZHIDAOSHU(YOUQISHIKESHIHUAGONGYI)HESANWEISHUMO,ZAIZHONGDUANJISUANJISHANGNENGGOUJINXINGSANWEISHUMODONGHUAYANSHI,BIANYUGONGRENZHUNQUEKUAISUDEJINXINGSHENGCHANZUOYE,TIGAOSHENGCHANXIAOLV。GONGRENZAIXIANCHANGZHONGDUANCHAKANGONGZUOZHIDAOSHU,GONGXUKAIWANGONG,TIANXIEJIAGONGHEJIANCEJILU,HUIBAOSHENGCHANZHONGCHUXIANDEGELEIWENTI(JISHU、SHEBEI、WULIAO、GONGZHUANGGONGJUDENG)。SHIXIANWUZHIHUASHENGCHAN。

4、设备运行管理:
实现管理设备以及其他生产载体,满足生产计划的要求对设备做预定和调度,用以保证生产的正常进行;提供资源使用情况的历史记录和实时状态信息,确保设备能够正常安装和运转。

5、与设备管理系统集成:
获取设备运行状态,对设备异常状况进行预警,便于设备管理人员和生产管理人员及时采取措施处理。管理设备维修过程:对各类设备的维修管理,包括记录的设备编号、代码、类型、型号、规格以及维修部位、维修时间、维修人员和维修结果等信息,后期可提供维修信息统计。当设备发生故障或处于维修状态时,车间管理层及相关人员能够尽快获知设备异常信息,以便对生产计划以及工序任务做出及时调整。

图四:MES功能介绍

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ZHILIANGGUANLI:

GONGRENWANCHENGSHENGCHANJIAGONGYIHOU,XIANGJIANYANYUANTICHUWANGONGJIANYAN,JIANYANYUANDUIWANGONGXIANGMUJINXINGZHILIANGJIANYAN,TONGSHIYUZHILIANGXITONGJICHENG,JIANYANBUHEGESHI,JINXINGBUHEGEPINDESHENLI、FANXIUHUOBAOFEILIUCHENG。JIANYANHEGEHOU,XIANGMUJINXINGFENGBI,GUANBIGAIXIANGMU。XITONGNENGGOUSHIXIANGONGXUBAOLIUGUANLI,SHENGCHENGBAOLIUGONGXUQINGDANBINGDUIQIJINXINGXIANGYINGDEJIANYAN,HEGEZHIHOUJIANGBAOLIUGONGXUQINGDANHEYIJIAOCHANPINYIQIYIJIAOJIXIAYOUSHENGCHANCHEJIAN。

ZHIJIANXINXISHISHICAIJI

DUIYUZHILIANGWENTIDEQUEDING、YUANYIN、BOJIDEFANWEISHIXIANKUAISUZHUNQUEDINGWEIBINGSHIXIANCHANPINYINHUANDEZHUISUHEFENXI,DUIGONGYIGUOCHENGDEWENDINGXING,CHANPINLIANGLV、BULIANGQUEXIANFENBUDEBODONGZHUANGKUANGJINXINGSHISHIJIANKONGBINGYUJING,DUISHENGCHANWENTIJINXINGLEYOUXIAOYUFANG,BINGJIANGJIANYANBUHEGEDECHANPINANPICIHUOTIAOMAJINXINGFANGONG,JILUFANGONGDEYUANYIN、FANGONGGONGYI、GONGWEI、CAOZUOYUAN、SHIJIANHEFANGONGJIEGUODENG。

TIGONGDUOZHONGJIANYANSHOUDUAN

提供工序检验、完工检验、关键过程检验、工程更改贯彻等多种检验手段,并对偏离、保留等例外情况进行跟踪管理,从而形成完整的检验控制体系。系统提供设备采集、条码采集、手工录入、电子数据导入等多种数据采集方式。主要包含检验计划管理、各种检验管理、工程更改贯彻、不合格品审理等。
生产过程质量管理

北京体彩网DUISHENGCHANGUOCHENGZHONGDEGONGXUJINXINGKAIGONGJIANYAN、GONGXUJIANYAN、ZONGJIANDENG,JIYUTIAOMASAOMIAOHESHUJUCAIJISHOUDUANSHIXIANJIANYANJIEGUO、JIANYANSHUJUDESHISHICAIJIHEFENXI、YUJINGTISHIDENG。DUISHENGCHANJIANYANBUHEGEDECHANPINCHUFAZHILIANGGUANLIXITONGZHONGDEZHILIANGSHENLILIUCHENG,JILUBUHEGEPINDECHANPINXINGHAO、SHULIANGJIQITATEZHENG、FANGONGDERIQIHEWANCHENGSHIJIANDENGGUANJIANXINXI。

KESHIHUAKANBANGUANLI

北京体彩网JIANGCAIJIDESHUJUZIDONGCHUANSONGDAOLEDXIANSHIPINGSHANG,KEYIFENPINGGUNDONGXIANSHI,BAOKUOJIHUAHECHANLIANGHUIZONG、ZHILIANGWENTIHUIZONG、GECHEJIANZHIZAODEGEXIANGRENWUZHIXINGJINDU,GELEIZHUXING,BINGXINGHEZHEXIANTUXINGFENXIDENG。CHENGGONGDEMESYINGYONGANLIXUYAOZUOHAONAXIEXIANGMUQIANQIGONGZUO?

ZHICHISHEBEIZHUANGTAIXIANSHI,NENGGOUSHISHIZHIGUANDIXIANSHIZUJIANZHUANGPEIHUOLINGJIANSHENGCHANDEJINZHANQINGKUANG,YIBUTONGYANSEZHANSHISHENGCHANGONGXUBUTONGDEZHUANGTAI,KEYIDUIBIJIANCHASHIFOUANZHAOJIHUAJINXINGSHENGCHAN,DUIJIANGYAOHUOYIJINGYANQIDESHENGCHANJIHUAZUOCHUYUJING,DUIXIANCHANGCHUXIANDEXINGJIA、GONGZHUANG、GONGJUDENGYICHANGZHUANGKUANGJINXINGYUJING,YIDANCHUCHUANGKOUDEFANGSHIZHUDONGTIXINGXIANGGUANCHANGLINGDAO、JIHUAYUANDENGXIANGGUANRENYUAN。

SHEBEIJIANKONGJISHUJUCAIJI

TONGXUNMOKUAI:SHEBEILIANWANGTONGXINGONGNENGZHUYAOSHIXIANJIANGGEZHONGCHANGJIABUTONGCAOZUOXITONG、BUTONGXINGNENGDESHEBEITONGGUOTONGXINMOKUAIZHIDINGDEXIEYILIANJIEQILAI,YISHIXIANSHEBEIYUFUWUQIDESHUJUSHUANGXIANGTONGXIN、CHENGXUCHUANSHU。

北京体彩网CHENGXUGUANLIMOKUAI:CHENGXUGUANLIGOUJIAZAIKEHUDUAN/FUWUQITIXIJIEGOUSHANG,CHANPINSHUJUJIZHONGFANGZHIZAIFUWUQIZHONGSHIXIANSHUJUDEJIZHONGHEGONGXIANG。CHENGXUGUANLIBAOKUOCHANPINJIEGOUSHUDEGUANLI、SHUKONGCHENGXUDELIUCHENGGUANLI、RENYUANQUANXIANDEGUANLI、ANQUANGUANLI、BANBENGUANLI、CHANPINJIJICHUANGGUANLI。

北京体彩网CHENGXUBIANJIFANGZHENMOKUAI:CHENGXUBIANJIFANGZHENMOKUAIZHUYAOFUZECHENGXUDEDAOJUGUIJIHESHITIMONI,FANGBIANBIANCHENGJISHURENYUANJINXINGCHENGXUMONI,JIANCHADAOJUGUIJISHIFOUZHENGQUEDENG。

SHUJUCAIJIJIANKONGMOKUAIMDC:MDCCAIJIJIANKONGMOKUAIFUZESHEBEISHISHIXINXIDECAIJI。BAOKUOYUANCHENGJIANKONGSHEBEIZHUANGTAI(YUNXING、KONGXIAN、GUZHANG、GUANJI、WEIXIUDENGZHUANGTAI),SHISHIHUOZHIMEITAISHEBEIDEDANGQIANZHUANGTAI。WEIMESXITONGTIGONGZHUNQUE、JISHIDESHENGCHANWANGONGXINXI,YIJISUOYOUZHUANGTAIDENG,ZHEISHIKEXUEZHIDINGSHENGCHANJIHUADEZHONGYAOJICHU。

图五:MES解决方案应用

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MES系统预期实施效果

北京体彩网     ZHIZAOZHIXINGXITONGXIANGMUJIANSHEWANCHENGHOU,MESXITONGTONGGUOJIHUABIANZHI、ZHIDING、ZHIXING、JIANKONG、ZHILIANGGENZONG、KUCUNGUANLIHEZIYUANGUANLIDENGHUANJIEJICHENGJIANLIYIGEGAOXIAODEXINXIGUANLIXITONG,SHIXIANGEGEHUANJIEZHONGDESHUJUDEXINXIGONGXIANG,JIANSHAOCHUANTONGDEZHIZHANGCHUANDIGUOCHENG、JIANGDILECHUCUOLV。

由指令计划为源头,依据基础数据、生产资源为基础,对生产计划进行拆分、管理、下达,通过车间精细管理对计划执行情况进行监控,将质量检测、车间管理、库存管理和采购管理集于一体,达成了车间完工及时检验、及时入库、及时反馈。将生产计划、车间执行、质量检验、仓库管理、采购管理间数据流转成为一个闭环。快速响应计划变更、及时追溯产品制造过程信息,做到了生产管理最大化的透明,大大减轻了管理人员及员工的工作量,提高了工作效率。知道吗?MES系统能给企业带来5大效益

1、JINGXIHUADECHEJIANXIANCHANGGUANLITISHENGZHIZAOZHIXINGNENGLI;

北京体彩网2、WEIQIYELINGDAOTIGONGJUECEZHICHI,JUECEZHUNQUEDUTISHENG30-50%;

北京体彩网3、TISHENGZHIZAODEGUANLIXIAOLVHEZHISHIJILEI;

北京体彩网4、MINGQUEZUOYERENYUANSHENGCHANRENWU,TIGAOSHENGCHANGUANLINENGLI;

5、透明化制造执行过程监控管理;

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